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    • Brief
    • Typical

      Brief

      Valve is an indispensable flow control device in national economic fields like petrol chemical, power generation, pipelines, shipbuilding and nuclear. The valve is used to stop, throttle, change pressure or flow of the medium in the pipelines. Valves used in industrial and civil engineering are generally: gate, globe, check, ball, butterfly, throttle, safety and relieve valves.    


      Based on 20 some years of experience in valves and petrol equipment, Neway is able to offer CNC machines with better cutting performance. High torque and rigidity are the main requirements of valve and petrol equipment. With facing plate installed on Neway horizontal machine center, complicated cutting process is possible. Neway developed efficient gantry drilling center to enable efficient working process of large size valves. Stable CNC equipment assures you with better opportunities, shorter working time and lower cost.

      • Valve Body

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        • QQ截圖20181127113213.png

          Characteristics:

          Ball valve body 6" 600lb,3-pc fixed ball valve
          Material:LF2
          Process: turning①milling and drilling①milling and drilling②
          machining allowance:2MM(single side)
          cycle: 31min
        • QQ截圖20181127113218.png

          turning process①

          Model recommended:
          NL502SC lathe
          • QQ截圖20181127113223.png
          Process
          exchangeable general fixture and tool, highly efficient   Hydro 3 jaw chuck, turning the other end, OD,ID and end face
          Tools selection:
          T01:circular cutting tool DCLNR25252M12+blade CNMG120408-PR422515
          T02:circular cutting tool DCLNR25252M12+blade CNMG120408-PR4215
          T03:bore boring tool A40T-DCLNR12+blade CNMG120408-PR4225
          T04:bore boring tool A40T-DCLNR12+blade CNMG120408-PR4215


        • QQ截圖20181127113213.png

          Characteristics:

          Ball valve body 6" 600lb,3-pc fixed ball valve
          Material:LF2
          Process: turning①milling and drilling①milling and drilling②
          machining allowance:2MM(single side)
          cycle: 31min
        • QQ截圖20181127113230.png

          Milling and drilling process②

          Model recommended:
          VM503D Horizontal Milling Center
          • QQ截圖20181127113236.png
          Process
          Hydro 3 jaw chuck, clamp on OD, drill flange holes;
          Tool selection:
          T01:rotary blade driller 880-1950L25-03
          T02:bevel driller E6819TIN-31
          T03:taper screw tap 2256-UNC7/8
          cycle:6MIN


        • QQ截圖20181127113213.png

          Characteristics:

          Ball valve body 6" 600lb,3-pc fixed ball valve
          Material:LF2
          Process: turning①milling and drilling①milling and drilling②
          machining allowance:2MM(single side)
          cycle: 31min
        • QQ截圖20181127113241.png

          Milling and drilling process②

          Model recommended:VM503D
          Horizontal Milling Center
          • QQ截圖20181127113248.png
          Process
          One mount for multiple process, face plate for option;
          process description:position by bore, make side holes with help of fixture;
          Tool selection:
          T01:rotary blade driller 80-D4000L40-03
          T02:face plate: R390-063Q22-11M
          T04:ф12 driller
          T05:ф8 driller
          T06:rotary blade driller 880-D2300L25-03
          T07:bevel driller:E6819TIN-31
          T08:M14 crew tap:205675-M14
          T09: 3/4-14NPT screw tap 25167-NPT3/4
          cycle:15MIN
      • Forged Valve Body

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           Forged Valve Body    

        • QQ截圖20181127125709.png

          Introduction:

          Part Name: 3/4" forged valve body
          Material:ASTM A105N
          Work allowance:3mm single side,solid
        • QQ截圖20181127125714.png

          Model recommended:

          FMS-001 Automatic production
          line  NL502SC+VM903H


          Basic requirement:
          Process① NL502SC lathe
          Process②VM903H Vertical milling center
          • QQ截圖20181127125721.png
          Process

          Process①
          Model recommened:VM903H
          Description: 4 axis, hydro fixture, positioning by outside, processing 3 sides
          cycle:4min
          process②
          model recommended:NL502SC process description:use collect chuck to process 3 sides
          cycle: 4min
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        • QQ截圖20181127113103.png

          Part Introduction:

          Part name:2-1/16’API6A Gate valve body
          Material:ASTM A487 4C
          Process:turning process① turning
          process② drilling process
          Work allowance: 4MM
          Cycle:30min
        • QQ截圖20181127113110.png

          Turning process①

          Model recommended:NL634SZ lathe
          • QQ截圖20181127113116.png
          Process
          use exchangeable general fixture for easier mounting
          Description: on fixure, turn both ends on flanges;
          Tool selection:
          T01:circular cutting tool DCLNR2525M12+blade CNMG120408-PR4215
          T02:end face tool RF123H13-2525B-132BM+blade N123H2-0400-TM4255
          T03:boring tool A50U-DCLNL16+blade CNMG160608-PM4225
          T04:special boring tool (for port bore and seat hole)


        • QQ截圖20181127113103.png

          Part Introduction:

          Part name:2-1/16’API6A Gate valve body
          Material:ASTM A487 4C
          Process:turning process① turning process② drilling process
          Work allowance: 4MM
          Cycle:30min
        • QQ截圖20181127113110.png

          turning process②

          model recommended:NL634SZ lathe
          • QQ截圖20181127113128.png
          Process
          Use exchangeable fixture to clamp valve by flange ends, turn the opening in the middle;
          Tools:
          T01:excircle cutting tool DCLNR2525M2 + blade CNMG120408-PR4215
          T02:boring tool A50U-DCNLR16+blade CNMG160608-PM4225
          cycle:10MIN


        • QQ截圖20181127113103.png

          Characteristics:

          Part name:2-1/16’API6A Gate valve body
          Material:ASTM A487 4C
          Process:turning process① turning process② drilling process
          Work allowance: 4MM
          Cycle:30min
        • QQ截圖20181127113139.png

          drilling process

          Vmodel recommended:VM905T
          Vertical Milling Center
          • QQ截圖20181127113144.png
          Process
          Characteristics:use special fixture to hold parts securely;
          Description:clamp by flange ends, make holes on flanges and opening in the middle, thread screw as well;
          tools selected:
          T01:rotary tip driller 880-D3200L40-03
          T02:bevel driller
          T03:thread screw
          cycle:25MIN
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